Engineering

Biodiesel plants with the cavitation reactor

کارخانهٔ بیودیزل

Biodiesel is a non-toxic, safe and biodegradable fuel made from vegetable oils, used cooking oil, animal fats and algae, and burns in diesel engines without engine modification. We registered biodiesel production with the cavitation reactor at the United States Patent and Trademark Office in 2012, and we design and build biodiesel lines of any capacity, turnkey, from design to commissioning.

What we deliver

  • Specialist consulting and technical documentation
  • Plant design at any capacity
  • Equipment construction, installation and training
  • Turnkey delivery
Registered technology
Biodiesel production with the cavitation reactor, United States Patent and Trademark Office (USPTO), 2012 To be completed: patent number

Advantages of the cavitation process over the conventional route

  1. Significant energy saving and higher productivity
  2. Considerable saving in production cost and process steps
  3. Catalyst consumption reduced to near zero
  4. The washing step almost eliminated
  5. Lower water consumption
  6. Smaller line machinery and lower production cost
  7. Continuous production, and therefore higher output

The process

The common route to biodiesel is transesterification: vegetable oil reacts with an alcohol (usually methanol) in the presence of a catalyst to give fatty-acid methyl esters (biodiesel) and glycerol. The hydrodynamic cavitation reactor drives this reaction continuously and in a short time through intense mixing and localised temperature and pressure. Published studies report the process reaching over 99% conversion with edible and non-edible feedstocks, including waste cooking oil, with product quality meeting EN 14214 and ASTM D6751.

Why biodiesel

  • Adding just one percent biodiesel to low-sulfur diesel restores adequate lubricity.
  • Biodiesel blends with diesel in any ratio and improves ignition.
  • More than 20 countries now produce biodiesel and the global market keeps growing.